2001 YASDA Model YBM 900N 100TT 5PLS HMC, with 5 1000mm x 1000mm pallets

TRAVEL:
X-Axis travel Table left-right 1800 mm
Y-Axis travel Spindle head up-down 1800 mm
Z-Axis travel Column forewards-backwards 1800 mm
A-Axis travel Table indexing tilt table +20 / -110 °
B-Axis travel Table indexing table 360 °
Distance from table surface to spindle centre (A-axis horizontal) -780 / 1020 mm
Distance from table centre to spindle centre (A-axis vertical) -550 / 1250 mm
Distance from spindle end surface to table center ( A-axis horizontal) 250 / 2050 mm
Distance from table surface to spindle end surface (A-axis vertical) 20 / 1820 mm
Distance frm table surface to A-Axis center 230 mm
TABLE:
Pallet size 1000 x 1000 mm
Number of pallets 5
Table load capacity (horizontal position) 2000 kg
Table load capacity (vertical position) 2000 kg
Maximum moment (vertical position) 1000 kg.m
Maximum workpiece dimensions diameter x height ø 1400 x 1200 mm
Minimum table indexing angle (B-axis) 0,001 °
Table surface configuration T-Slot 9 x 18H12
Table center hohle ø40H6
SPINDLE:
Type of spindle (Preload self-adjusting system) SA50-10000-30
Spindle speed range 50 - 10000 min-1
Spindle speed rang programming S5-digit direct
Number of spindle speed ranges 1 range
Spindle drive motor (Built in motor) 30 minutes rating AC 30 kW
Spindle drive motor (Built in motor) contineaus rating AC 25 kW
Spindle taper hole 7/24 taper. 50
Type of spindle DIN 69871-1
Spindle bearing inner diameter ø 100 mm
Spindle tool holder (Pull Stud) DIN 69872a-28
Type of tool holder DIN 69871A-50
Spindle speed override 50 - 120 %
Cancelling function by M code
Spindle orientation Electrical
Orientation finisch display LED display
Spindle load meter % display
POSITIONING:
Last input increment 0,0001 mm
Last input incerment 0,0001 °
Rapid traverse rate X-axis 14 m/min
Y-axis 14 m/min
Z-axis 14 m/min
B-axis 5 min-1
B-axis 1800 °/min
A-axis 2 min-1
A-axis 720 °/min
Feedrate X-axis 1 - 5000 mm/min
Y-axis 1 - 5000 mm/min
Z-axis 1 - 5000 mm/min
B-axis 1 - 1800 °/min
A-axis 1 - 720 °/min
Jog feedrate X-axis 25 steps 1 - 5000 mm/min
Y-axis 25 steps 1 - 5000 mm/min
Z-axis 25 steps 1 - 5000 mm/min
B-axis 1 - 1800 °/min
A-axis 1 - 720 °/min
8 YASDA MASCOT mini Equipped
YASDA self-diagnosos function Applicable
Trouble diagnosis fuction
Signal analysis function
Maintenace screen
Tool management fuction by tool number max. 600 groups
Production control function Allpicable
Operation condition and amount of machining done
9 Oil mist lubrication system for spindle bearing
Pump type Pneumatic drive
Tank capacity 5,7
10 Spindle speed override 50 - 120
11 Spindle speed and tool number display equipment
12 Spindle revolution and tool number display
Led 5-digit display
Display conversion function Spindle / selection / return
13 Spindle orientation stop Electrical
14 Leveling screws 1 set
15 Automatic electrical power source off function
16 Earth leakage breaker Equipped
Rated current 150 A
High frequentcy sensitivity current 500 mA
17 Operation panel
MDI & display are included
18 Manual pendant operation box
Manual puls generator, axis selection, feed rate selection
Motion possible
19 Disassembling tools
20 Spindle head oil cooling unit
Oil cooling unit 3720 W Reference temprature
follow up type
Refrigerant Freon gas R407C
Tank capacity 110 L
21 Cutting oil unit (AA type)
Flat nozzle 6
Pump discharge 60 L/min
Pump pressure 0,4 Mpa
Tank capacity 1100 L/min
22 Slash guard (with automatic door and roof)
Automatic door Equipped
Door control Automatic and manual
Fluorescent lght Equipped
23 Lightning equipment
One fluorecent light 70 W
24 Chip conveyor unit
TS type chip conveyor Screw
Control auto/manual
CW/Stop/CCW
Automatic running interval ON : 1 min
OFF : 2 min
Scraper type conveyor with drum type filter
contineous running
25 Gyraion light (Signal Tower) Two coloour's lights
Alarm Red
Operator call (M00, M01, M02, M03 & M60) Yellow
26 Transformer

1 Extension of Y axis stroke 600 mm total 1800 mm
Distance from table surface to spindle centre (A-axis hor) -780 / 1020 mm
Distance from table centre to spindle centre (A-axis vert) -550 / 1250 mm
2 Extension of Z axis stroke 700 mm total 1800 mm
Distance from spindle end surface / table center ( A-axis hor) 250 / 2050 mm
Distance from table surface / spindle end surface (A-axis vert) 20 /1820 mm
3 High speed spindle SA50-10000-30
Pre load self-adjusting system spindle
Spindle speed range 50 - 10000 min-1
Spindle speed rang programming S5-digit direct
Number of spindle speed ranges 1 range
Spindle drive motor (Built in motor) 30 cont. rating AC 30 kW
Spindle torque 299,9 Nm
Spindle taper hole 7/24 taper. 50
Type of spindle DIN 69871 (#50) Type A
Spindle bearing inner diameter ø 100 mm
Spindle tool holder (Pull Stud) DIN 69872 form A-28
Type of tool holder DIN 69871A - 50
4 Automatic pallet charger (PLS)
Number of attached pallets 1
Methode of pallet changing Rotary shutlle type
Automatic program search Applicable
Automatic power of system Applicable
Mass of unit Approx. 7000 kg
5 Preload stand
Number of pallet stand with rotation table 5
Methode of pallet changing Rotary shuttle type
Max. swing diameter of workpiece ø 1400
Automatic program search Appllicable
Operating condition display function Applicable by MASCOT
Automatic power off system Applicable by MASCOT
Rotation table control Manual operation
Area sensor around the stands Equipped
Dispaly unit Equipped
Random selection control Equipped
6 Pallets Total 5
Pallet size 1000 x 1000 mm
Pallet surface Spring finishing
Pallet surface configuration T grooves & center hole
T recessing total 9 slots
width 18 H 8 1 slot (center
width 18 H 12 8 slot
Pitch 100 mm ± 0,1
200 mm ± 0,1
300 mm ± 0,1
400 mm ± 0,1
Center hole ø 40 mm H6
Bush hole 18 - 25 mm F7
7 Automatic tool charger (YASDA automatic tool stocker : Type 5)
Tool storage capacity 240 tools
Type of tool shrank DIN 69871/A(#50)
Type of retention knob (Pull Stud) DIN 69872 form A-28
Maximum tool diameter ø 300 mm
Maximum tool diameter milling cutter ø 200 mm
Maximum tool diameter T-type boring bar ø 400 mm
Maximum tool diameter of full setting ø 100 mm
Distance pot and pot on magazine 115 mm
Maximum tool length (No.1 magazine) 600 mm
Maximum tool length (No.2, 3 and 4 magazine) 440 mm
Maximum tool weight 25 kg
Methode of tool selection Random selection by address system
Tool number display selection / return independende
Cleaning device of tool holder
This device is provided with ATC (YASDA automatic tool stocker)
and cleans the taper shrank of toll holder by blushing and air blow
Loading and unloading equipment of tools to tool magazine: with foot switch
Low speed selection of ATC cycle for over 15 kg tools : by Mascot
8 Cutting oil unit (Through spindle center type)
Pump discharge 20 l/min
Pump pressure 6 Mpa
30 µm drum type filter Equipped
9 Micro fog coolant unit (through spindle center type)
10 Ceiling shower unit
Pump discharge 80 l/min
Pump pressure 0,3 Mpa
Manual / automatic operation
11 Coolant gun unit
Pump discharge 80 l/min
Pump pressure 0,3 Mpa
Manual operation
12 Cutting oil temprerature control unit
Oil cooling unit
Temprature controlled coolant system, ± 1° Celcius, range 18° - 22° Celcius
Cooling apacity 2x 2900 W
Refrigerant Freon gas R407c
Sheathedheater 2x 2000 W
Ambient Should not exceed 40° Celcius
Pump for pump up
Pump discharge 50 L/min
pump pressure 0,3 Mpa
13 Oil scimmer Belt type
14 Detecting switches for coolant and oil levels
two switches operates on upper and lower limit levels of coolant
15 Additional outernal chip conveyor combination of Highe and scraper type
Manual / Automatic operation
16 Spare tool control system (YASDA)
Number of spare tool control 300 groups
Control number in one groupMain tool 1 tools
Spare tool 7 tools
17 Stored tooling content confirmation system (YASDA)
Store tooling content confirmation control 400 groups
Part program number 400 groups
Number of main tool used total 2000
Tool life pre-alarm (number of tool) 600
Setting of tool life pre-alarm Max. 99 hours and 59 minutes
max. 9999 times
setting unit of tool life pre-alarm 1 min. Or once
Life factor 0,5 / 1,5 incr. 0,1
18 Tool breaking sensing system (BLUM)
19 Tool life control system (YASDA)
Tool life (number of tool) Max. 300 tools
Setting of tool life Max. 99 hours and 59 minutes
max. 9999 times
Setting unit of tool life 1 min. Or once
Life factor 0,5 / 1,5 incr. 0,1
Tool life pre-alarm Applicable
(Combined use wih stored tool content confirmation system)
20 Adaptive control & graphical load sensor system (YASDA)
Number of registerable tools max. 600 tools
Registerable data in one tools
Monitoring spindle power 4 types
Monitoring Z-axis power 4 types
Power factor 0,5 - 1,5 incr. 0,1
range of feedrate control 50 - 200% incr. 5%
range of spindle revolution control 50 - 150% incr. 5%
21 Auto-measuring system
Repeated measuring function max. 5 times
Calibration for compensation Applicabe
Repeatability of touch probe ± 0,001 mm
Total measuring accuracy ± 0,008 mm
(under conditions of no dust)
Length of stylus 50 mm
Note that teh following capacity decreases due to this function
N/C memery used 150 m
N/C custom macro common variable used 43
N/C registered program used 29
22 Data print out function
Data print out by each MASCOT function Applicable
23 YASDA HAS-2 system
Feedrate 1 - 7000 mm/min
High speed machining function
RISC board 64 bits
Automatic corner deceleration
Feedrate clamp by circular radius
Linear acc./dec. Before interpolation
Bell-shaped acc./dec. After interpolation
high precision contour control
24 Compensation function for spindle termal distotion
25 Tool data transfer system
26 Second tool offset function (MASCOT)
27 Anchor unit
28 Additional M-Code 15 kinds M101 to M115
29 Additional machine pallet 1000 x 1000 mm 2

Power supply:
Voltage AC 400 ± 10% Volt
Frequency 50± 1% Hz
Capacity Approx. 88 kVA
Spindle motor 30 min AC 30 kW
X axis motor AC 5,9 kW
Y axis motor AC 7,3 kW
Z axis motor AC 5,9 KW
Motor for hydrauic unit 7,5 kW
Motor for slideways automatic lubrication 0,03 kW
Yasda automatic tool stocker
Motor for magazine drive AC 3,8 kW
Motor for longitudinal travel AC 3,8 kW
Motor for cross travel AC 3,8 kW
N/C rotary table
B-axis motor AC 5,9 kW
A-axis motor AC 8,2 kW
Spindle head oil cooling unit
Oil cooling unit (3720 W)
Motor for compressor 1,1 kW
Motor for trochiod pump 0,75 kW
Motor for fan 0,2 kW
Coolant unit
Motor for coolant pump 1,06 kW
Motor for coolant through spindel 5,5 kW
Oil shower unit
Motor for oil shower pmp 0,91 kW
Motor for table shower pump 0,75 kW
Motor for colun bed flushing 0,75 kW
Coolant temprature control unit
Motor for compressor 2x 0,75 kW
Motor for fan 2x 0,06 kW
Heater 2x 2 kW
Motor for pump up 0,25 kW
Chip conveyor
Motor for chip conveyor (belt) 0,2 kW
Motor for chip conveyor (scraper) 0,06 kW
Motor for screw conveyor 2x 0,4 kW
Oil skimmer 0,02 kW
Spindle head
Cleaning of spindle nose face 0,5 - 0,6 MPa
Spindle bearing lubrication 0,4 MPa
Oil-Air lubricant system 0,15 m3/min
Pallet chucking unit
Table cuvic cleaning 0,5 - 0,6 MPa
Automatic tool charger
Tool cleaning 0,5 - 0,6 MPa
Micro fog coolant unit
through spindle center type 0,5 - 0,7 MPa
Dimensions and weight:
Required floorspace total configuration
Width 7600 mm
Depth 13200 mm
Machine height mm
Machine weight approxiamatly 75000 kg